60mm Diameter Custom Sports Medals , 10km Marathon Finishers Running Award Medals

10km Marathon Sport For Finishers Running Award Medals For Encouragement Souvenirs

 

 

How to order?

 

1) Provide your specific requirements and vector artwork;

 

2) Quotation; Discuss with us by TradeManager, Skype, MSN or E-Mail

 

3) Confirm to place order

 

4) Our designer will make a bleed place as your design or our designer can make a design as your request

 

5) send Comfirmation draft and PI to you

 

6) Signed back the confirmation draft and make the payment

 

5) Start production after you confirm and payment

 

6) Production, about 5-20 days;

 

7) QC;

 

8) Delivery by DHL /UPS/Fedex etc. according to your shipping address.

 

Material

Zinc alloy, Brass, Iron, Stainless steel, Copper, Pewter

 

Shape

Custom shape, 3D, 2D, Flat, Full 3D, Double side or single side

 

Technique

Die casting , Stamping, Spin casting, Printing

 

Size: 50mm diameter, 55mm, 60mm, 65mm, 70mm,75mm, 80mm, Custom size

 

Finishing: Shiny / Matte / Antique

 

Plating: Nickel / Copper / Gold / Brass / Chrome / Dyed black/Antique/Antique nickel / Antique Bronze / Antique gold /Antique silver

 

Color: Soft enamel / Synthetic enamel / Hard Enamel

 

Fittings: Ribbon or custom fittings

 

Pack: Individual polybag packing, Quick custom barcode pack

 

Pack plus: Velvet box, Paper box, Blister Pack, Heat seal, Food safe pack

 

Master pack: ca. 200pcs/carton, no exceed 15kg (no exceed 20bls)

 

Certificate: SGS, UL, Social Audit etc

 

Material: Iron / brass / copper / zinc alloy etc.

 

Thickness1-5mm

 

Plating: Nickel, antique nickel, black nickel, brass, antique brass, copper, antique copper,

gold, antique gold, silver, antique silver, chrome, dyed black, pearl gold, pear nickel,

double plating and more

 

Surface: Soft enamel / Synthetic Enamel / Hard Enamel / Synthetic enamel without polish /Printed etc.

 

Design: Customized logos and designs are welcomed

 

Medal type: Metal medal,Gold medal,sports medal,souvenir medal.

 

QC Control: 100% inspection before packing,Spot inspection before shipment

 

Ater-saleservice: Free replacement if find out any short or defective goods within 90 days after shipment

 

Payment Term:

 

(1) 30% deposit and balance before delivery;

(2) L/C,T/T,D/P,D/A,PAYPAL,WESTERN UNION,MONEY GRAM(3)We also can provide a monthly statement payment services.

 

Others: Samples charge as mould charge and freight for samples will be on buyer's expense.

 

Quick Detail:

 

Name	Medal
OEM / ODM	Yes and Welcome
Desigh	2D / 3D; 1 side logo / 2 sides logo:Customized design
Material	Iron / Brass / Copper / Zinc alloy etc.
Process	Stamped / Die casting
Shape	square / rectangle / roundness etc. (Customized)
Size	30mm,45mm,55mm,60mm,70mm diameter etc (Customized)
Thickness	Normally2mm,2.5mm, 3mm,3,5mm,4mm,5mm etc(Customized)
Color	soft enamel / synthetic enamel / hard enamel etc.
Logo	CMYK printing / offset printing / laser engraving
Plating	gold / silver / nickel / brass / chrome / anti plating / misty plating / double plating etc
Backdie	printing / (black) laser engraving / etch etc.
Attachment	ribbon / safety clutch / chain etc.
Sample time	5-7 days after artwork approved
Lead time	10-25 days after sample approved (depend on order qty)

 

 

The process of custom medals making as follow:

 

1. Artworking making.

With the popularization of computer technology, computer drawing replaced the previous manual drawing.

 

2. Mold making.

The designed drawings are imported into the carving software for 3D modeling or editing. After that, we carve on the mold by machine. The thickness of the carving knife should vary with the thickness of the lines in the drawing. Comparing with the artwork, we can check if the mold is correct and if the lines of the design are continuous on the mold.

 

3. Slotting

Digging on the mold in order to let the raw material flowed into the mold. The quantites and size of the rabbet depended on the shape of medal. By doing this, it improves the products smoothness and very good help for controlling the reject ratio.

 

4. Sandblasted

Put the mold into the machine tool of electrical discharge machining. Adjust the size of the copper plate according to the size of the part of sand effect requested by customer. And adjust the current to control the size of the sand.

 

5. Mold polishing

In the process of engraving the mold, there will be some traces of the carving knife leaving on the surface of the mold and needless sandblasted as well. We will use 220# oilstone, 350# oilstone, 450# oilsone and 600# oilstone to polish the mold step by step first, and then polish the smaller corners and letters with fiber. The edge will be polished as well.

 

6. Mold heat treatment

High temperature treatment of the mold in order to improve the hardness of the mold, go through 900 degrees of heat for 2 hours and then turn back again with 300 degrees for 5 hours. In this way we can avoid mold deformation or collapse caused by the not enough hardness of the mold.

 

7. Mold polishing again

There will be oxide layer caused by heat treatment for the mold, so polish the mold again.

 

8. Die cast

The die machine should be suitable to the products. Too large products with small machines will lead to the product line and pattern not full enougn. Put the mold on the machine and adjust the position of the front mold and the back mold to reach the consistency. Adjust the pressure of the machine as well in order to make full products. We will check samples first before mass production. If all is ok, we will let the machine work automatically in high efficiency.

 

9. Edge grinding

Grinding the rough edge by file or sander.

 

10. Products Polishing

Polishing the edge and the surface of the frontside and backside of the products to make it smooth.

 

11. Plating

Firstly clean the surface of the products after polishing. Secondly, plate the background in copper color. Then we can plate any colors requested by order. Such as shiny gold/ silver/ copper, antique gold/ silver/ copper, matt gold/ silver/ copper, limitation gold, spray black// blue/ white and so on. Finally, cover the products with oil and baking for 2 hours in the oven in order to protect the electroplated coatings from oxidation.

 

12. Quality control for plating

Take off the bad products which have bubble, watermark on the surface. And take off the one that is off color as well.

 

13. Color filling

We fill the enamel color according to Pantone Solid Coated. Selectting a suitable cylinder to fill colors according to the input area size. Need to be very careful to avoid spill or color changing. After that, we clean the surface of the products since there will be a few colors spill onto the surface unneeded.

 

14. Baking

After color filling, we need to put the products into the oven to strengthen the color fastness.

 

15. Attachment installing

Installing the attachment to the products. Like ribbon ( sublimated ribbon, plain ribbon and printed ribbon), rope and chain, ect.

 

16. Packing

opp bag firstly, then foam covered, carton box and wooden frame at last